Advanced AC Drive- VFD, Servo & Stepper – Powerflex & Delta
About This Course
This course will teach you step by step How to Install & program AC Drives i.e. VFD- Variable Frequency Drives and Servo Drives in any control system. AC Drives are used to control the Speed, Operation, Torque & direction of Motor.
This course includes High Quality AC Drive Video Tutorial on various Programming parameter which makes the motor control Operation Intelligent.
We have made explanation by Real Time LIVE Camera & Designing Software to understand the concept clearly.
- High Quality AC Drive Video Tutorials
- Includes Presentations
- VFD and Servo Circuit Diagrams
- PLC-VFD and PLC- Servo Interfacing Examples
VFD which are covered in this course are:
- Delta M Series
- Allen Bradley- Powerflex 4M
Servo which is covered in this course is Delta B Series
Circuit diagrams & Manuals are added in the supplement material. For any help, pop me a question!
NFI is an Industrial Automation Training Academy exists to bridge the skill gap between Industries & Engineering Colleges.
We train students/professionals in Automation skills that can help them in securing their path to success. NFI provides quality education in the field of Industrial Automation Control Systems that are being installed across industries.
The course material is designed in a way that helps students in acquiring knowledge of these systemsand use revolutionary thinking to keep the productivity and profitability high while reducing downtime of machines and troubleshoot the systems faster
NFI offers E-Learning Industrial Automation Courses to facilitate the students & engineers far across the world. NFI uses motivational Learning tools & software with self-learning Video tutorial for flexible & easy learning.
Enrolled candidates gets FREE Software’s & circuits which are used in the training programs. This helps them to practice for themselves after the course ends.
What are the requirements?
What am I going to get from this course?
- To program the VFD and Servo with customize parameter suitable to the application
- To design turn key circuit for VFD’s and Servo Drives
- To interface VFD’s and Servo with PLC for intelligent operation
What is the target audience?
- Maintenance Technician
- Application Engineers
- PLC Programmers
|Section 1: Understanding VFD & Start up Parameters|
Understanding VFD- Variable Freq. Drive
Selecting the source of Freq.in VFD
Selecting the source of Operation in VFD
Selecting the Source of Operation in VFD
|Section 2: Auxiliary Parameters in VFD|
Acceleration & Deceleration Time Setting in VFD
Jog Mode of Operation in VFD
How to select the Multiple Sources of Frequency in VFD
How to Disable the Reverse Operation of Motor?
How to Secure/Lock your Parameter?
Multi-step Speed Commands in VFD
|Section 3: Internal PLC Mode Operation in VFD|
Internal PLC Mode – I
Internal PLC Mode- II & III
Internal PLC Mode- Direction Control
|Section 4: Other Special Parameters in VFD|
Acceleration & Deceleration Time 2 & Speed Inhibit
How to Bound the Frequency of Drive (Upper Bound & Lower Bound Function)
How to Reset the External Fault in Drive?
Internal Counter of VFD
How to change External Control of VFD?
|Section 5: VFD Feedback Signals|
VFD Operational Feedback (ON/OFF) – How to read Feedback in PLC
How to read VFD Fault Feedback?
Reading feedback of getting Desired Frequency in VFD
|Section 6: VFD Biasing – Voltage & Frequency Curves|
VFD Biasing Introduction
Exercise 1: Biasing the Frequency
Exercise 2: Biasing the Frequency with Pot. Freq. Gain
Exercise 3: How to Double the Pot. Freq Gain?
Exercise 4: Biasing the Voltage
Exercise 5: Biasing the Voltage with Pot. Freq. Gain
Exercise 6: Controlling Frequency (0 ~ 50Hz) by 5V ~ 10V signal
Exercise 7: Using full Pot. Scale to Control Speed, Operation & Dir. of Motor
Delta VFD Synchronization with Analog Output Gain Setting
Delta PLC to VFD MODBUS Example
PLC- VFD MODBUS Communication Presentation
HMI-VFD Modbus Communication
Delta VFD Circuit Diagram
|Section 7: VFD Supported Documents & Supplementary material|
VFD- Delta M Series User Manual
Allen Bradley VFD Presentation for Download
Delta VFD Presentation for Download
|Section 8: VFD Questionnaire with Solutions|
VFD Test 1
VFD Test 2
|Section 9: Allen Bradley VFD- Powerflex 4M Video Tutorials|
Understanding the VFD- Power Flex 4M
Understanding the Wiring & Circuit Diagram
How to Reset the Drive & Enter Start up Parameters
|Section 10: Allen Bradley VFD- Various Source of Operation|
How to Run the Drive from Local Keypad
Programming the Drive for 3 Wire Control Mode
Source of Operation- 2 Wire Control
Stop Methods in VFD
|Section 11: Allen Bradley VFD – Various Sources of Speed|
How to change the Speed from Drive Pot?
Internal Frequency Speed source
How to use 0 ~ 10 VDC to change the speed?
Using 4 Present Frequencies to change the speed
|Section 12: Acceleration & Deceleration Time Settings|
Acc./Dec. Time 1 (Default)
Acc./Dec. Time 2 (Conditional)
|Section 13: Auxiliary Functions in VFD|
Jog Mode in VFD
How to switch to Local Control (Start/Stop/Speed from VFD Buttons) Immediately
Auxiliary Fault in VFD
How to Override 0 ~ 10 VDC in VFD (Conditional)
|Section 14: VFD Scaling – Playing with Voltage & Frequency Curves|
Introduction to Scaling – Example of Frequency Scaling
Voltage Bias Exercise -2
Voltage Bias Exercise- 3
|Section 15: Feedback Signals in VFD|
How to read Feedback Signals from VFD?
|Section 16: VFD Wrap Up|
Allen Bradley VFD Circuit Diagram
Allen Bradley Powerflex 4M Slides
|Section 17: Introduction to Servo Driver and Motor|
Introduction to Servo Motor and Drive
Circuit – Simple Motor Control Circuit
Understanding Servo Wiring, Pin Configuration, PC Communication and Strart up
Auto Tuning in Servo
How to Turn ON Servo.
|Section 18: Velocity Control Mode in Servo|
Understanding Wiring and Programming- Running Servo in FWD/REV by 0 ~ 10VDC
Circuit – Servo Velocity Mode
Circuit for Forward/Reverse Motion in Velocity Control Mode
Circuit Diagrams for Forward/ Reverse 1
Circuit Diagrams for Forward/ Reverse 2
Analog Scaling in Velocity Control Mode
Internal Velocity Control Mode in Servo
Circuit – Servo Internal Velocity Mode
Understanding Acceleration and Deceleration Time
|Section 19: Servo Position Control Mode via High Speed PLC Output|
Understanding the Wiring and Parameter
Circuit – Servo Position Mode
Example 1: ON/OFF control using PLC
Example 2: ON/OFF and Direction control using PLC
Example 3: Understanding servo feedback bit to make loop of logic
Example 4: Indexing of Servo at 45 degree with time delay
Example 5: Indexing of Servo at 45 degree using Sensor
Example 6: Indexing of Servo at 90 degree FWD and REVERSE
Example 7: Indexing at different Position and direction in loop
|Section 20: Servo Dual Control Mode|
Programming and Wiring the driver for Dual Mode Control
Dual Mode (Position/ Velocity) Example
Circuit – Servo Dual Mode – Position and Velocity
|Section 21: Servo Torque Control Mode – Wiring Programming and Example|
Understanding Torque Control mode using 0 ~ 10 VDC
Circuit – Servo Torque Mode
Internal Torque Control Mode in Servo Drive
Circuit – Servo Internal Torque Mode
|Section 22: Digital Output Feedback Signal in Servo|
Digital Output – Servo Ready Feedback
Digital Output – Servo Ready Feedback
Digital Output – Zero Speed Feedback
|Section 23: Digital Input Auxilary Signal|
Digital Input – SERVO ON
Digital Input – Command Inverse – Running Servo in Reverse Direction
Digital Input – Pulse Inhibit Input
Digital Input – CWL and CCWL – Limiting the position at Fwd/Rev Direction
Digital Input – Emergency and Alarm Reset Function
Circuit – Digital Input/Output Signal
|Section 24: AC Drive – Wrap Up|
Presentation of AC Servo Drives
Servo Drive Manual
Servo Questionnaire 1 Solved
Servo Questionnaire 2 Solved
|Section 25: Stepper Motor Control|
Introduction to Stepper Drive and Motor
Basic Stepper motor control – ON/OFF using PLC PWM output
Controlling the position of stepper motor using DPLSY
Indexing of Stepper motor using DPLSY
Stepper Motor Control using PLC and HMI
I am working as Associate Director, NFI- INDUSTRIAL AUTOMATION TRAINING ACADEMY, INDIA. We provide hand on training on Industrial Control, PLC, HMI, AC Drives – VFD & Servo, Hydraulics & Pneumatics.
- Awarded Silver Medal in Graduation Electronics & Instrumentation (2013)
- Given On-site Training on Industrial Automation in Industries like ITC, USV, Asian Paints, Patanjali – World’s largest Food & Herbal Park, Stylum, Panchkula & in many Engineering Colleges/Universities in Punjab & Himachal Pradesh, India.
- Published around 200 Intellectual Questionnaires on PLC, Servo, VFD, Hydraulics, Pneumatics, PID, Analog/Digital Cards & Industrial Control (2012)
- Designed Flexible Learning Trainers for teaching each on Allen Bradley, Siemens & Delta PLC, HMI, Delta/ Panasonic Servo’s, VFD’s & Sensors
- Demonstrated Electro- Pneumatic Robotic Arm to Dr. APJ Abdul Kalam (Former India President) on the eve of Inauguration of IDEA Factory
- Designed & published 120 circuits diagrams on Industrial Control, Digital Electronics circuits, PLC Circuits, Electro- Pneumatics & Electro- Hydraulics circuits (2010)
- Achieved 3rd Position among top 15 Mechatronic Engineers in ISTC (2008)
- Lectures 0
- Quizzes 0
- Duration 50 hours
- Skill level All level
- Language English
- Students 1050
- Assessments Self